CARLOW, Ireland (Nov. 5, 2012) — Alltech’s craft distillery has finally been installed at its location in Carlow Brewing Co., Bagenalstown, Co. Carlow. The Vendome pot stills, flown from Lexington, Ky., are now in place to be commissioned, meaning that they are ready to receive the first batch of what in three years will become Alltech’s first Irish whiskey, distilled in Ireland.
The distillery is fully manual so the commissioning process will take time and a master distiller’s eye and refined taste buds to adjust the spirit levels and temperatures to create the perfect whiskey. To begin, the malted barley is milled and sent to a lauder tun to extract the converted starches; the resulting liquid is called the wort. The yeast is then introduced into the wort as it is being pumped into a fermentor, where it will stay for the next 65 hours becoming mash and finally a beer bight.
The beer bight is then added to a wash still, beginning the first phase of the distilling process, and the spirit that is collected is known as a low wine. The low wine then goes into the spirit still, where it is further condensed and purified, resulting in three cuts: the head cut, the heart cut and the tail cut. The heart cut, a colorless liquid with a high alcohol content, is extracted and will go on to age, becoming the first batch of whiskey.
“Our whiskey is 100 percent malt, made with only two other ingredients, water and distiller’s yeast. As yeast technology forms a large part of our core business, we have developed our own distiller’s yeast to use in the whiskey making process,” said Dr. Pearse Lyons, president and founder of Alltech. “Once the distillation process has finished, the whiskey will then be aged for three years in barrels from Alltech’s Lexington Brewing and Distilling Company in Lexington, Ky., home to Alltech’s award winning Town Branch Bourbon. This way we will keep the Kentucky-Ireland connection alive.”